Pulp and Paper Manufacturing Review Project
Menu: Click across the green arrows to view active and completed project stages. Consultation takes place at every stage of the project.Case for change
New science, technology and changing consumer preferences has seen changes to the types of skills required by the pulp and paper industry. In particular, the industry is increasingly moving towards bioenergy and biomass opportunities. It is also developing its capabilities to offer innovative alternatives to packaging and other products through recovered paper and de-inking processes. This will be the first time the training package will be fully reviewed to reflect changes in job requirements and specialisations since 2011.
- A full review will ensure that qualifications, skill sets and units of competency:
- are reflective of current industry needs,
- represent changes to industry policy, and
- include updated technology and manufacturing processes for emerging skills in areas such as biomanufacturing, paper recovery and de-inking, and the evolution of industry job roles.
The Australian Industry Skills Committee (AISC) approved this project, out of the 2020 Annual Update to the IRC Skills Forecast (see page 19).
The Pulp and Paper Manufacturing Industry Reference Committee (IRC) will oversee this project as part of their responsibility to support engagement with the sector, and to ensure the project meets industry stakeholder needs.
Skills Impact and ForestWorks will manage this project, consistent with the 2012 Standards for Training Package Development.
Register your interest in the projectSubscribe to the Skills Impact newsletter to keep informed about project updates and opportunities to provide input and feedback. Make sure to select ‘Pulp and Paper Manufacturing’ as your industry of interest. |
Project Plan
Pulp and paper manufacturing is an essential industry, providing vital products to households, offices, hospitals, food outlets and public buildings. The need for a skilled pulp and paper workforce in Australia has been reinforced by the COVID-19 pandemic, which saw record demand for products such as toilet paper, tissues, medical, sanitary and packaging products. Job roles and the type of products being manufactured have evolved over the past decade, as a result of new science, technology and consumer preferences. This project will undertake a full review of the qualifications, skill sets and units of competency that make up the PPM Pulp & Paper Manufacturing Industry Training Package so they reflect current job roles, new technologies and processes and the current regulatory environment.
Sustainability is a key priority in the industry, with more re-use and recycling taking part in the production process. The industry is increasingly moving towards bioenergy and biomass opportunities, to extract maximum value from materials, reduce costs and largely eliminate waste. Opal Australian Paper and Visy are two examples of mills using biomass energy for their operations. Norske Skog has begun the production of Cyrene, which converts radiata pine sawdust to a green biosolvent. Developments in biomanufacturing are opening opportunities for new products and markets and creating new skills requirements.
Pulp and paper packaging products offer sustainable alternatives to other types of packaging and the science and technology in this area is expanding. The future is exciting, with developments in biodegradable packaging for liquids, such as handwash, sanitisers, detergent and shampoo. IndustryEdge reported a 11.5% increased supply of moulded-fibre products in the Australian economy, between March 2019 and March 2020. Pulp and paper may also offer solutions to an increasing demand for medical PPE. In 2020, a COVID-19 task force working out of BioPRIA at Monash University, in close alliance with APPITA, developed a medical gown made from laminated paper.
Industry will be closely consulted on the current and future skills requirements of job roles in the industry, so that new developments like bio-manufacturing and recovered paper processes are embedded in the national skills standards. This project will involve a full review of all job roles across the industry, so the unique skills requirements of each can be reflected in the national qualifications and skill standards, to support safe, effective, and consistent practices.
Training has taken place on the job in recent years, by in-house subject matter experts, often utilising the national training package to design activities. This project will also look at identifying some solutions to improve the usability of the training package and accessibility of training. Industry and registered training providers will be consulted about different models of training.
Project Scope
This project involves identifying and defining skills standards to meet current and future work practices in the pulp and paper manufacturing industry in Australia.
The project will undertake a full review of the PPM Pulp & Paper Manufacturing Industry Training Package. It will review seven qualifications and 80 units of competency, to consider whether they reflect existing industry requirements. Within this review, consideration will be given to whether the sector could be better supported by a reduced number of qualifications that allow greater specialisation through a larger bank of elective units.
Qualifications with specialisations in new technical streams, such as bioenergy, recovered paper and deinking may be developed to reflect modern job roles in the industry and offer learners more flexible training pathways.
Register your interest in the projectSubscribe to the Skills Impact newsletter to keep informed about project updates and opportunities to provide input and feedback. Make sure to select ‘Pulp & Paper Manufacturing’ as your industry of interest. |
Relevant Occupations
- Pulp and Paper Plant Production Support Operators (pulp and bale handing, fibre preparation, hydrapulping, dryer operation, stock preparation, paper products, plant support, pulping machine operations)
- Pulp and Paper Plant Operators and Technicians (pulping operations, wastepaper recycling, wet end, dry end, finishing and converting, chemical preparation, coated paper operations, electricity generation/turbine operator, steam generation/boiler operator, water services operator, chemical recovery operator)
- Pulp and Paper Plant Senior Operators and Production Specialists (quality management, environmental/sustainability co-ordination, pulping and papermaking operations, electricity generation/turbine senior operator, steam generation/boiler senior operator, chemical recovery senior operator)
- Pulp and Paper Plant Line Supervisor, Production Manager, Quality Assurance Specialist, Sustainability Coordinator/Manager, Training Coordinator
Timeline
September/October 2020
Initial scoping
November/December 2020
Workforce functional analysis
January/February 2021
Development of draft qualifications, skill sets and units
March/April 2021
Drafts available for broad consultation
June 2021
Validation of final drafts
July/August 2021
Finalisation of Training Package components
Independent Quality Assurance, and Edit and Equity review of Training Package components
September 2021
IRC consideration for sign-off and submission for endorsement
Project Team
| Ruth Geldard | Industry Skills Standards Specialist, ForestWorks | [email protected] |
| Michelle Clayton | Project Manager – Industry Reference Committees, ForestWorks | [email protected] |
| Sarah Fitzpatrick | [email protected] |
Opportunities for stakeholder input
Stakeholder input is appreciated throughout the duration of this project. The documents will be drafted in consultation with Technical Experts and their networks. Opportunities to provide targeted feedback will occur when the draft materials are made available in March/April 2021, and again for validation of final drafts in June 2021. However, your feedback is welcomed at any time, and will help us in drafting the qualifications, skill set and units.
It is important that training provides a skilled and flexible workforce for the future. The qualifications, skill sets, and units need to reflect real work experience. So, if you work in the sector, we would appreciate your input and assistance.
Those working in areas of pulp and paper production and others with knowledge in this sector who are able to describe the skills and qualifications needed for this industry, are invited to engage with this project.
Please register your interest in project updates and consultation opportunities by following the newsletter subscription link. Alternatively, contact the project manager, Ruth Geldard on 0424068319 or [email protected].
Note: Due to COVID-19 restrictions, Webinars will be held to replace the face-to-face consultation workshops Skills Impact would usually host around Australia.
Stakeholder Consultation Process
A list of key stakeholder organisations has been identified for this project based on their industry role, size or specialty. The project team will ensure contact is made with each of these organisations to seek their involvement and views on all draft skill sets and units. Consultation is not limited to the organisations on this list, they have simply been identified as the most, likely to have a key interest in the development and outcomes of this project
If you are aware of an organisation that you think should be involved, please contact the project team to ensure they are contacted by us.
Development
Australia’s pulp and paper manufacturing sector provides many essential products to households, offices, hospitals, food outlets and public buildings. Over the past decade, developments in science, technology and consumer preferences have had an impact on the sector, influencing job roles and the type of products being manufactured.
Sustainability is a key focus for the industry, with movement towards techniques to turn industrial waste into biomass, extracting maximum value from materials, reducing costs and largely eliminating waste. De-inking processes also provide the opportunity to use recovered paper for white-grade products such as newsprint, tissue and market pulp. Developments in this space are opening opportunities for new products and markets, creating new skills requirements.
Work is currently underway to undertake a full review of the qualifications, skill sets and units of competency that make up the PPM Pulp & Paper Manufacturing Industry Training Package, so that they reflect evolving industry roles, skill requirements and regulations.
In recent years, training in pulp and paper manufacturing in Australia has been performed on the job by in-house subject matter experts, often utilising the national training package to design activities. Consultation throughout the project will focus on potential improvements to the usability and accessibility of the training package.
A working group made up of industry representatives from the sector met in November 2020 to provide input on the development of a revised qualification structure, new skills sets and updated units of competency. An additional working group meeting is planned for February 2021 to revise the existing skills standards and develop a strategy for industry to re-engage with the VET sector. Industry engagement has identified a strong preference for strategies that create partnerships between enterprises, an RTO and workplace trainers and assessors that will allow PPM qualifications and units of competency to be delivered via the national VET system.
Development outcomes and next steps
Broad stakeholder consultation is scheduled to commence in March 2021, when draft units, qualifications and skill sets will be made available for feedback on this webpage. Your input is welcome, please feel free to register your interest to keep informed of project updates and when draft materials are available for feedback by following the newsletter subscription link below.
Register your interest in the projectSubscribe to the Skills Impact newsletter to keep informed about project updates and opportunities to provide input and feedback. Make sure to select ‘Pulp & Paper Manufacturing’ as your industry of interest. |
Drafts Available
Job roles in the pulp and paper manufacturing sector have changed over the past decade, as industry draws on the latest science and technology to innovate new products and adapt to consumer preferences. With sustainability a high priority, industry is turning towards bioenergy and biomass opportunities, to extract maximum value from facilities, processes and materials, reduce costs and eliminate waste. Developments in biodegradable packaging are also presenting exciting opportunities, with increasing demand for moulded-fibre products.
Those with experience in the pulp and paper manufacturing industry are invited to participate in this project, which will update qualifications, skill sets and units for this essential sector. This will support industry as it continues to provide vital products to households, offices, hospitals, food outlets and public buildings.
Thank you to everybody that provided feedback on the draft qualifications, skill sets and units of competency that were made available for review and feedback from 18 March – 7 May 2021.
Seven qualifications, ten skill sets and 80 units of competency were revised and updated to reflect the evolution of industry job roles and skills needs since the last full review of the Training Package over ten years ago. Feedback was invited about whether these documents reflect the current skills requirements of job roles and activities in the pulp and paper industry.
Feedback was collected through the online feedback hub, phone, email and online consultation sessions. The drafts, including any comments made on the feedback hub, are still available for viewing below.
Feedback will inform the work on the final drafts which will become available for comment again, as part of the ‘Validation’ stage. A summary of the feedback and how it was addressed in the final drafts will also be available.
Overview of key changes
Engagement with industry stakeholders based in Victoria, South Australia and New South Wales has provided support for a simplified qualification structure, combining each of the Certificate II, III and IV level qualifications to consolidate the number of qualifications from seven to four. The proposed new structure of one qualification at each of four AQF levels reflects the common skills across papermaking and pulping, while still addressing the full breadth of skills required for different job roles in a pulp or paper manufacturing facility. Each merged qualification covers core competencies in work health and safety, quality assurance and problem solving at the appropriate level. They also include specialist elective units to support skills in unique operations, such as pulping and chemical recovery, along with a general elective list of pulp and paper manufacturing units and imported units. The revised structure, alongside targeted consultation with registered training organisations (RTOs), aims to improve viability of training delivery and increase enrolments.
The units have been updated to consolidate common skills standards and reflect industry feedback that certain tasks associated with production processes are incorporated within the one role. Industry feedback to date has also supported the incorporation of emerging technologies associated with bio-processing, recovered paper and de-inking in current units and the creation of seven stand-alone new units of competency. Some units have been merged or replaced with cross-sector units to reduce the total number of units from 80 to 68.
Qualifications
This review proposes a structure which combines each of the Certificate II, III and IV level qualifications to consolidate the number of PPM qualifications from seven to four. In this structure, the Diploma level qualification will be retained but undergo a revision. The revised qualification structure captures core competencies of work health and safety, quality assurance and problem solving, as well as specialist skills for key operational areas in elective streams and a range of cross-sector units of competency.
| New Qualification | Replaces | Proposed New Structure Applies To… | Link |
| Certificate II in Pulp and Paper Operations | PPM30116 Certificate II in Pulping Operations and PPM30216 Certificate II in Papermaking Operations | Production support roles across a range of processing operations (pulping and papermaking). Covers an overview of the industry: safety, quality, process flow, and equipment operation. | View draft qualification |
| Certificate III in Pulp and Paper Operations | PPM30116 Certificate II in Pulping Operations and PPM30216 Certificate II in Papermaking Operations | Can be packaged as a general qualification or specialise in pulp or papermaking operations. Pulping operations stream covers waste-paper recycling, primary resources; stock preparation and handling, and fibre preparation. Papermaking operations stream covers wet and dry end operations, finishing and converting, winder/reel and roll operations, packaging/folding; dry end testing. | View draft qualification |
| Certificate IV in Pulp and Paper Operations | PPM30116 Certificate II in Pulping Operations and PPM30216 Certificate II in Papermaking Operations | High level technical production roles across a broad range of pulping or papermaking operations. Reflects the duties of a senior operator or technician or production specialist providing complex technical advice and support to a team. | View draft qualification |
| Diploma of Pulp and Paper Operations Management | 50116 Diploma of Pulp and Paper Process Management | Management or oversight of pulping/papermaking operations, or related complex functional specialisations. | View draft qualification |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Skill Sets
Three new Skill sets are proposed for development which include newly developed units of competency.
New Skill Set | Application | Link |
| Pulp and Paper Manufacturing Industry Induction Skill Set Comprised of units: PPMIND2XX Work effectively in the pulp and paper industry PPMIND2XX Apply principles of pulp and papermaking to work practices | The skill set describes the skills and knowledge required to work in the pulp and paper manufacturing industry by integrating industry knowledge and principles of papermaking processes into work practices that comply with industry standards and organisational quality, health and safety and environmental requirements. | View draft skill set |
| Pulp and Paper Manufacturing Management and Leadership Skill Set Comprised of units: PPMIND5XX Research and evaluate emerging technologies and processes PPMQAS5XX Evaluate production processes for regulatory and quality compliance | The skill set describes the skills and knowledge required to provide leadership in the pulp and paper manufacturing industry through research of current and emerging industry technologies, processes and legislative requirements to plan for future activities, and ensure that functional areas of the organisation comply with legislative and quality requirements. | View draft skill set |
| De-inking Operations Skill Set Comprised of units: PPMDIK2XX Monitor and control de-inking operations PPMDIK3XX Perform de-inking operations PPMDIK4XX Troubleshoot and rectify de-inking systems | The skill set describes skills and knowledge required to safely start up, maintain and control, and shut down the de-inking operations of a pulp and paper manufacturing facility. | View draft skill set |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Eight current PPM skill sets have been revised to include updated units of competency.
| Revised Skill Set | Previous Version | Application | Link |
| PPMSSXXXX2 Chemical Recovery Skill Set Comprised of units: PPMREC2XX Monitor and control chemical recovery operations PPMREC3XX Perform chemical recovery operations PPMWHS3XX Contribute to work health and safety processes | PPMSS00001 Chemical Recovery Skill Set | This skill set describes the skills and knowledge required to safely start up, maintain and control, and shut down the chemical recovery operations of a pulp and paper manufacturing facility. | View draft skill set |
| PPMSSXXXX3 Converting Paper Products Skill Set Comprised of units: PPMFCO2XX Monitor and control paper finishing and converting operations PPMFCO3XX Perform paper finishing and converting operations PPMWHS3XX Contribute to work health and safety processes | PPMSS00003 Converting Paper Products Skill set | This skill set describes the skills and knowledge required to safely start up, maintain and control, and shut down the paper finishing and converting operations of a paper manufacturing facility. | View draft skill set |
| PPMSSXXX11 Paper Finishing and Converting Skill Set Comprised of units: PPMFCO3XX Perform paper finishing and converting operations PPMFCO4XX Troubleshoot and rectify paper finishing and converting systems PPMWHS4XX Maintain work health and safety processes | PPMSS00004 Paper Finishing and Converting Skill Set | This skill set describes the skills and knowledge required to safely start up, shut down and troubleshoot the paper finishing and converting operations of a paper manufacturing facility. | View draft skill set |
| PPMSSXXXX4 Papermaking Dry End Operations Skill Set Comprised of units: PPMDEO2XX Monitor and control dry end operations PPMDEO3XX Perform dry end operations PPMWHS3XX Contribute to work health and safety processes | PPMSS00005 Papermaking Dry End Operations Skill set Skill Set | This skill set describes the skills and knowledge required to safely start up, maintain and control, and shut down the papermaking dry end operations of a pulp and paper manufacturing facility. | View draft skill set |
| PPMSSXXXX5 Papermaking Wet End Operations Skill Set Comprised of units: PPMWEO2XX Monitor and control wet end operations PPMWEO3XX Perform wet end operations PPMWHS3XX Contribute to work health and safety processes | PPMSS00006 Papermaking Wet End Operations Skill Set | This skill set describes the skills and knowledge required to safely start up, maintain and control, and shut down the papermaking wet end operations of a pulp and paper manufacturing facility. | View draft skill set |
| PPMSSXXXX6 Pulping Stock Preparation Skill Set Comprised of units: PPMSPR2XX Monitor and control stock preparation systems PPMSPR3XX Perform stock preparation operations PPMWHS3XX Contribute to work health and safety processes | PPMSS00007 Pulping Stock Preparation Skill Set | This skill set describes the skills and knowledge required to safely start up, maintain and control, and shut down the pulping stock preparation of a pulp and paper manufacturing facility. | View draft skill set |
| PPMSSXXXX7 Warehousing Paper Products Skill Set Comprised of units: PPMWAR2XX Prepare and dispatch product PPMWAR2XX Store product PPMWHS 2XX Participate in work health and safety processes | PPMSS00009 Warehousing Paper Products Skill Set | This skill set describes the skills and knowledge required to safely store, prepare and dispatch warehousing paper products for a pulp and paper manufacturing facility. | View draft skill set |
| PPMSSXXXX8 Recovered Fibre Operations Skill Set Comprised of units: PPMRPO2XX Monitor and control recovered fibre operations PPMRPO3XX Perform recovered fibre operations PPMWHS3XX Contribute to work health and safety processes | PPMSS00010 Waste Paper Operations Skill Set | This skill set describes the skills and knowledge required to safely start up, maintain and control, and shut down the recovered fibre operations of a pulp and paper manufacturing facility. | View draft skill set |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Two skill sets are proposed for deletion and content will be merged with revised skills sets.
| Skill Set | View skill set on training.gov.au | |
| PPMSS00002 Coated Paper Products Skill Set | Coated Paper Processes now covered in Dry End Operations | View unit on training.gov.au |
| PPMSS00008 Safety in Pulp and Paper Operations Skill Set | This skill set is currently made up of three Work Health and Safety (WHS) units of competency. WHS units will be listed in all revised skill sets along with units related to operation of equipment across the functional areas of a pulp and paper plant. | View unit on training.gov.au |
Units of Competency
The titles and description of the proposed seven new units of competency are listed below and will incorporate skills and knowledge to work in contemporary job roles in the pulp and paper industry.
New Unit | Application | Link |
Two new units – Working in the Pulp and Paper Industry These units will cover skills for working in the industry and knowledge of the structure, products and key future trends, including areas such as bio-processing, energy/water efficiency and emissions, recycling, recovered paper, corrugated board manufacturing and de-inking operations. | ||
| PPMIND2XX Work effectively in the pulp and paper industry
| This unit describes the skills and knowledge to understand the industry structure and marketplace, product types and key trends in pulp and paper manufacturing. | View draft unit |
| PPMIND2XX Apply principles of pulp and papermaking to work practices | This unit describes the skills and knowledge to understand the stages of the pulp and paper manufacturing process including fibre sources, processes for preparing pulp, paper types and properties, and processes used for papermaking. | View draft unit |
Two new Units – Evaluating Emerging Technologies in the Pulp and Paper Industry and Compliance with Quality and Production Processes These units will incorporate management or oversight of pulping or papermaking operations, or related complex functional specialisations. The units will be developed to cover skills in evaluating emerging technologies and production processes including their scope, feasibility, and application in the industry. | ||
| PPMIND5XX Evaluate Emerging technologies and processes | This unit describes the skills and knowledge required to research and evaluate emerging technologies and processes in the pulp and paper manufacturing industry and develop strategies to prepare for their potential impact on the organisation. | View draft unit |
| PPMQAS5XX Evaluate production processes for regulatory and quality compliance | This unit describes the skills and knowledge required to monitor and evaluate the production processes and work practices of a pulp or paper manufacturing facility for compliance with regulatory and quality requirements, and managing non-compliance. | View draft unit |
Three new units- De-inking operations Advances in technologies associated with de-inking operations has provided the opportunity to use recovered paper and boards for products such as newsprint, tissue, market pulp and a range of recycled paper products. To incorporate de-inking processes in elective streams of the revised qualifications, three new units at level II, III and IV are proposed for development. | ||
| PPMDIK2XX Monitor and control de-inking operations | The unit describes the skills and knowledge required to monitor and maintain de-inking operations, ensure product quality and record and report production data. | View draft unit |
| PPMDIK3XX Perform de-inking operations | The unit describes the skills and knowledge required to prepare for, startup, stablise, operate and shut down systems for de-inking operation. | View draft unit |
| PPMDIK4XX Troubleshoot and rectify de-inking systems | The unit describes the skills and knowledge required to identify, diagnose, rectify and report on process, equipment and quality faults in the de-inking operations of a pulp manufacturing facility. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
All five WHS units are proposed to be retained and have been aligned to the relevant certificate level to better reflect the skills required in each role.
Minor changes have been made including:
- Updating the terminology – for example using Work Health and Safety instead of WHS where it appears
- Making the units more specific to the pulp and paper manufacturing industry – for example requiring the knowledge evidence for each unit workplace specific
| Revised Unit | Previous Version | Structure | Link |
| PPMWHS2XX Participate in work health and safety processes | PPMWHS210 Participate in WHS processes | Core Unit in Certificate II in Pulp and Paper Operations. This unit is no longer included in the Certificate III Qualification. | View draft unit |
| PPMWHS3XX Contribute to work health and safety processes | PPMWHS310 Contribute to WHS processes | Core Unit in Certificate III in Pulp and Paper Operations. This unit is no longer included in the Certificate II Qualification. | View draft unit |
| PPMWHS4XX Maintain work health and safety processes | PPMWHS320 Maintain WHS processes | Must select at least one in Certificate IV in Pulp and Paper Operations. Previously Maintain WHS Processes was a core unit and Identify, assess and control WHS risk in own work was an elective unit in the Certificate IV. | View draft unit |
| PPMWHS4XX Identify, assess and control work health and safety risk in own work | PPMWHS410 Identify, assess and control WHS risk in own work | View draft unit | |
| PPMWHS5XX Manage work health and safety processes | PPMWHS420 Manage WHS processes | Core unit in Diploma of Pulp and Paper Operations Management. This unit was previously a core unit in the Diploma and an elective in the Certificate IV. It will now only be available as a core unit in the Diploma. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
The three quality assurance units are proposed to be retained and have been aligned to the relevant certificate level to better reflect the skills required in each role.
Changes have been made including:
- Updating the terminology
- Aligning tasks with relevant Australian Qualifications Framework (AQF) level
- Adjustments to clearly define tasks and underpinning knowledge and requirements for assessment
- Elements and Performance Criteria adjusted to better reflect the skills required in this role
| Revised Unit | Previous Version | Structure | Link |
| PPMQAS2XX Apply basic quality practices | PPMQAS210 Apply basic quality practices | Core Unit in Certificate II in Pulp and Paper Operations. Applies to production operators who are expected to take responsibility for the quality of their work. | View draft unit |
| PPMQAS3XX Monitor in-process quality assurance | PPMQAS420 Co-ordinate in-process quality assurance | Core Unit in Certificate III in Pulp and Paper Operations. Proposed AQF level adjustment from level IV to III and change of title to align with Certificate level. Elements and Performance Criteria adjusted to better reflect the skills required in this role. Applies to production operators who are expected to take responsibility for the quality of product and process. | View draft unit |
| PPMQAS4XX Oversee quality assurance process | PPMQAS430 Oversee quality assurance process | Core Unit in Certificate IV in Pulp and paper Operations. Applies to senior operators and production specialists who oversee and make improvements to the quality assurance process. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Three PPM units relating to problem solving and planning are recommended to be maintained as stand-alone core units. The Australian Qualifications Framework (AQF) levels of two problem solving units have been increased (from Level II to Level III and from Level III to Level IV) to better align the skill level with the work described in the unit. Changes have been made to clearly define tasks and underpinning knowledge and requirements for assessment.
These units are proposed to be core units (as they are presently), reflecting the importance of problem-solving, identified during stakeholder consultation activities.
| Revised Unit | Previous Version | Structure | Link |
| PPMPRS Identify and rectify operational problems | PPMPRS210 Identify and rectify problems in the workplace | Core Unit in Certificate III in Pulp and Paper Operations. Proposed AQF level adjustment from level II to III. Applies to production support operators and technicians who identify and analyse causes of problems, apply solutions on a priority basis and document these activities. | View draft unit |
| PPMPRS4XX Solve production problems | PPMPRS320 Solve systemic problems in the workplace | Core Unit in Certificate IV in Pulp and Paper Operations. Proposed AQF level adjustment from level III to IV. Applies to operators and production technicians who determine and implement a plan to solve systemic problems in the workplace, in a pulp and paper manufacturing facility. | View draft unit |
| PPMPLN4XX Implement production plans | PPMPLN420 Plan a complex activity | Core Unit in Certificate IV in Pulp and Paper Operations. Applies to operators and production technicians who plan a complex activity which affects more than one integrated system or process, in a pulp and paper manufacturing facility. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Proposed Consolidation of Start Up and Shut Down of Operations
Tasks associated with start up and shut down of equipment in ten functional operational areas (such as wet end operations, dry end operations etc.) are currently covered under two separate units of competency. Consolidation of these units is proposed to reflect industry feedback that tasks associated with start up, shut down and operation of the production process are all within the scope of the same (AQF level III) role.
Coated paper Operations Merged with Dry End Operations
It is proposed that four units of competency associated with coated paper processing are merged with dry end operations. Industry feedback has indicated that skills for the operation of coated paper processing can be merged with units associated with dry end operations that cover on-line coating systems.
Incorporation of Bio-Processing
The knowledge evidence of functional operations PPM units will be revised to incorporate principles of bio processing and information about bio-technological applications and processes.
Pulping Operations (PUL)
| Revised Unit | Previous Version | Structure | Link |
| PPMPUL2XX Store and distribute pulped product | PPMPUL250 Store and distribute pulped product | Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
| PPMPUL2XX Monitor and control pulping operations | PPMPUL210 Monitor and control pulping operations | New Element 1 added Prepare to monitor pulping operations. Minor changes to Performance Criteria, Knowledge Evidence and Performance Evidence for clarity. Foundation Skills simplified. | View draft unit |
| PPMPUL3XX Perform pulping operations | PPMPUL320 Prepare and start up pulping system operations PPMPUL330 Coordinate and implement pulping plant shutdowns | Merges two units. Changes to unit title, Elements, Performance Criteria, Performance and Knowledge Evidence and Foundation Skills to incorporate merged content. | View draft unit |
| PPMPUL4XX Troubleshoot and rectify pulping processes | PPMPUL440 Troubleshoot and rectify pulping processes | Minor change to Elements 1 and 4 for clarity. Minor changes to Performance Criteria, Knowledge Evidence. Performance Evidence for clarity. Foundation Skills simplified. | View draft unit |
Dry End Operations (DEO)
| Revised Unit | Previous Version | Structure | Link |
| PPMDEO2XX Monitor and control dry end operations | PPMDEO210 Monitor and control dry end operations | New Element 1 added Prepare to monitor dry end operations. Application amended to confirm coverage of on-line coating systems. Minor changes to Performance Criteria and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
| PPMDEO3XX Perform dry end operations | PPMDEO320 Prepare and start up dry end operations PPMDEO330 Coordinate and implement dry end shutdown | Merges two units. Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. Application amended to confirm coverage of on-line coating systems. | View draft unit |
| PPMDEO4XX Troubleshoot and rectify dry end systems | PPMDEO440 Troubleshoot and rectify dry end systems | Application amended to confirm coverage of on-line coating systems. Minor changes to Elements 1 and 4 for clarity. Minor changes to Performance Criteria and Knowledge Evidence for clarity. Performance Evidence and Foundation Skills simplified. | View draft unit |
Stock Preparation Operations
| Revised Unit | Previous Version | Structure | Link |
| PPMSPR2XX Monitor and control stock preparation systems | PPMSPR210 Monitor and control stock preparation systems | New Element 1 added Prepare to monitor stock preparation operations Minor changes to Performance Criteria and Knowledge Evidence for clarity. Performance Evidence and Foundation Skills simplified | View draft unit |
| PPMSPR3XX Perform stock preparation operations | PPMSPR320 Prepare and start up stock preparation system for production PPMDSPR30 Coordinate and implement stock preparation system shutdown | Merges two units. Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMSPR4XX Troubleshoot and rectify stock preparation systems | PPMSPR440 Troubleshoot and rectify stock preparation systems | Minor changes to Elements 1 and 4 for clarity. Minor changes to Performance Criteria and Knowledge Evidence for clarity. Performance Evidence and Foundation Skills simplified. | View draft unit |
Steam Generation (STM)
| Revised Unit | Previous Version | Structure | Link |
| PPMSTM2XX Monitor and control boiler operations | PPMSTM210 Monitor and control boiler operations | Minor title change. Element 1 Previously Confirm Operational status now changed to Prepare to monitor boiler operations. Minor changes to Performance Criteria, Performance and Knowledge Evidence. Foundation Skills simplified. | View draft unit |
| PPMSTM3XX Perform steam boiler operations | PPMSTM320 Manage steam boiler start up PPMSTM330 Shutdown and bank steam boiler | Licensing information added to Application Section. The unit applies to production operators who perform unattended steam boiler operations in a pulp and paper manufacturing facility. This unit should not be used where the boiler equipment falls under the category for which a high-risk work licence is required. Merges two units. Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMSTM4XX Troubleshoot and rectify boiler plant systems | PPMSTM440 Troubleshoot and rectify boiler plant systems | Minor change to Elements 1 and 3 for clarity. Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
Wet End Operations (WEO)
| Revised Unit | Previous Version | Structure | Link |
| PPMWEO2XX Monitor and control wet end operations | PPMWEO210 Monitor and control wet end operations | New Element 1 added Prepare to monitor wet end operations. Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
| PPMWEO3XX Perform wet end operations | PPMWEO320 Prepare and start up wet end operations PPMWEO330 Coordinate and implement wet end shutdown | Merges two units. Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMWEO4XX Troubleshoot and rectify wet end systems | PPMWEO440 Troubleshoot and rectify wet end systems | Minor changes to Elements 1 and 4 for clarity. Minor changes to Performance Criteria Performance and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
Paper finishing and converting operations (FCO)
| Revised Unit | Previous Version | Structure | Link |
| PPMFCO2XX Monitor and control paper finishing and converting operations | PPMFCO210 Monitor, control and shutdown finishing and converting operations | Amended unit title. Application amended to confirm coverage of corrugating. Changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate content relating to shut down removed and transferred to PPMCO3XX. | View draft unit |
| PPMFCO3XX Perform paper finishing and converting operations | PPMFCO320 Prepare and start up finishing and converting operations | Amended unit title. Application amended to confirm coverage of corrugating. Changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate content relating to shut down. | View draft unit |
| PPMFCO4XX Troubleshoot and rectify paper finishing and converting systems | PPMFCO340 Troubleshoot and rectify finishing and converting systems | Level change (III to IV) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role. Minor amendment to unit title. Application amended to confirm coverage of corrugating. Minor change to Elements 1 and 4 for clarity. Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
Chemical Recovery (REC)
| Revised Unit | Previous Version | Structure | Link |
| PPMREC2XX Monitor and control chemical recovery operations | PPMREC210 Monitor and control chemical recovery operations | New Element 1 added Prepare to monitor chemical recovery operations. Minor changes to Performance Criteria and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
| PPMREC3XX Perform chemical recovery operations | PPMREC320 Prepare and start up chemical recovery operations PPMREC330 Coordinate and implement chemical recovery shutdowns | Merges two units. Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMREC4XX Troubleshoot and rectify chemical recovery operations | PPMREC440 Troubleshoot and rectify chemical recovery operations | Minor changes to Elements 1 and 4 for clarity. Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity. Foundation Skills simplified. | View draft unit |
Electrical Power Generation (EPG)
| Revised Unit | Previous Version | Structure | Link |
| PPMEPG2XX Monitor and control power generation system | PPMEPG210 Monitor and control power generation system | Element 1 Previously Confirm Operational status now changed to Prepare to monitor power generation operations. Licensing information added to Application Section (see following unit for details). Minor changes to Performance Criteria, Performance and Knowledge Evidence. Foundation Skills simplified. | View draft unit |
| PPMEPG3XX Perform power generation system operations | PPMEPG320 Manage a power generation system startup PPMEPG330 Coordinate power generation system shutdown | Licensing information added to Application Section: This unit should not be used where the turbine equipment falls under the category for which a high risk work licence is required. Users are advised to check with the relevant regulatory authority for appropriate unit and licensing requirements. Merges two units. Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMEPG4XX Troubleshoot and rectify power generation system | PPMEPG440 Troubleshoot and rectify power generation system | Licensing information added to Application Section: Licensing requirements apply to this unit where the turbine equipment falls under the category for which high risk work licence is required. Minor adjustments to Element 1 and 3 for clarity. Minor changes to Performance Criteria, Performance and Knowledge Evidence. Foundation Skills simplified. | View draft unit |
Recovered Fibre Operations (RFO)
| Revised Unit | Previous Version | Structure | Link |
| PPMRPO2XX Monitor and control recovered fibre operations | PPMWPO210 Monitor and control waste paper operations | Element 1 added: Prepare to monitor recovered fibre operations. Changes to unit title, sector code, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate recovered fibre. | View draft unit |
| PPMRPO3XX Perform recovered fibre operations | PPMWPO320 Prepare and start up waste paper operations PPMWPO330 Coordinate and implement waste paper shutdown | Merges two units. Changes to unit title, sector code, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content and recovered fibre. | View draft unit |
| PPMRPO4XX Troubleshoot and rectify recovered fibre operations | PPMWPO440 Troubleshoot and rectify waste paper operations | Changes to unit title, unit sector code. Elements 1 and 4 changed for clarity. Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate recovered fibre. | View draft unit |
Water Treatment and Services (WAS)
| Revised Unit | Previous Version | Structure | Link |
| PPMWAS3XX Operate water systems | PPMWAS210 Operate water systems | Level change (II to III) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role. Change to Element 1 Prepare to operate water systems instead of Conduct local inspections and pre-operational safety checks. Minor adjustments to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
| PPMWAS4XX Troubleshoot and rectify water systems | PPMWAS340 Troubleshoot and rectify water systems | Level change (III to IV) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role. Minor adjustments to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
Primary Resource Operations (RES)
| Revised Unit | Previous Version | Structure | Link |
| PPMRES2XX Distribute woodchips | PPMRES250 Distribute woodchips | Minor adjustments to Element, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
| PPMRES2XX Receive materials | PPMRES260 Receive materials | Minor adjustments to Element, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
| PPMRES2XX Unload materials | PPMRES270 Unload materials | Change to Element 3 for clarity. Previous Element 3. Record or tally unloading operations data now incorporated to new Element 3 Store materials. Minor adjustments to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence. | View draft unit |
| PPMRES3XX Operate the woodchip production system | PPMRES210 Prepare and operate the woodchip production system | Level change (II to III) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role. Change to unit title. One Element added for responding to unplanned shutdowns. Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence. | View draft unit |
| PPMRES4XX Troubleshoot and rectify primary resource operations | PPMRES340 Troubleshoot and rectify primary resource operations | Level change (III to IV) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role. Minor changes to Elements for clarity, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Three level II units for tasks associated with the storage, receival and dispatch of waste paper have been revised to include content about recovered fibre handling and sorting practices
| Revised Unit | Previous Version | Structure | Link |
| PPMHRF2XX Pack and dispatch recovered fibre | PPMHWP250 Store and dispatch waste paper | Amended unit title and unit sector code. Changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate practices for recovered fibre. | View draft unit |
| PPMHRF2XX Receive recovered fibre | PPMHWP260 Receive waste paper | Element added to Check, grade and record recovered fibre load data. Changes to unit title, unit sector code, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate practices for recovered fibre. | View draft unit |
| PPMHRF2XX Unload recovered fibre | PPMHWP270 Unload waste paper | Changes to unit title and unit sector code. Changes to Elements to remove ‘grading’ (now covered in PPMHRP2XX Receive recovered fibre). Changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate practices for recovered fibre. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Three units covering the warehouse storage, packaging and dispatch of products produced as a result of production processes have undergone minor revisions for technical improvements and consistency of terminology.
| Revised Unit | Previous Version | Structure | Link |
| PPMWAR2XX Package warehouse product | PPMWAR280 Warehouse product packaging | Amended unit title. Revised for technical improvements. Minor changes to Elements, Performance Criteria, Performance and Knowledge evidence. Foundation Skills simplified. | View draft unit |
| PPMWAR2XX Prepare and dispatch product | PPMWAR255 Prepare and dispatch product | Revised for technical improvements. Minor changes to Elements, Performance Criteria, Performance and Knowledge evidence. Foundation Skills simplified. | View draft unit |
| PPMWAR2XX Store product | PPMWAR250 Store product | Revised for technical improvements. Minor changes to Elements, Performance Criteria, Performance and Knowledge evidence. Foundation Skills simplified. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Two units identifying tasks related to supporting production activities to meet safety, quality and productivity requirements have undergone minor revisions for technical improvements and consistency of terminology
| Revised Unit | Previous Version | Structure | Link |
| PPMPRV2XX Operate ancillary equipment | PPMPRV210 Operate ancillary equipment | Revised for technical improvements. Minor changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
| PPMPRV3XX Co-ordinate and direct clothing changes | PPMPRV320 Co-ordinate and direct clothing changes | Revised for technical improvements. Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Three units identifying tasks related to undertaking preventative maintenance in a pulp or paper manufacturing facility have undergone minor revisions for technical improvements and consistency of terminology
| Revised Unit | Previous Version | Structure | Link |
| PPMPRM2XX Perform lubrication | PPMPRM220 Perform lubrication | Revised for technical improvements. Minor changes to Performance Criteria, Performance and Knowledge Evidence. Foundation Skills simplified. | View draft unit |
| PPMPRM2XX Undertake operator level preventative maintenance | PPMPRM2XX Undertake operator level preventative maintenance | Revised for technical improvements. Minor changes to Performance Criteria, Performance and Knowledge Evidence. Foundation Skills simplified. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
This unit identifying tasks related to operating process control equipment has undergone minor revisions for technical improvements and consistency of terminology.
| Revised Unit | Previous Version | Structure | Link |
| PPMCSK3XX Operate process control equipment | PPMCSK310 Operate process control equipment | Revised for technical improvements. Minor amendment to unit title. Minor changes to Performance Criteria and Foundation Skills for clarity. | View draft unit |
The draft document can be downloaded in Microsoft Word format by clicking here.
This unit identifying tasks related to operating chemical systems has undergone revisions to better align tasks with level of responsibility.
| Revised Unit | Previous Version | Structure | Link |
| PPMCPR3XX Operate chemical systems | PPMCPR210 Prepare chemical products | Level change (II to III) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role. Title change to better reflect tasks as described. Unit content goes beyond preparing chemical products. Elements 3 and 4 describe starting and shut down of chemical system, which reflects Cert III level skills. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Many job roles require high-risk work licences or other specific equipment skills. The units of competency related to those skills will be included as electives in the updated PPM Qualifications so that those units can be credited towards a qualification.
A full list of imported and cross sector units to be included as elective units in revised PPM Qualifications is supplied in the section titled ‘Imported cross sector units to be included as elective units in revised PPM Qualifications’.
There is one PPM unit (listed in table below) related to crane operation which will be revised to specify the type of crane used in operations as outlined in this unit.
| Revised Unit | Previous Version | Structure | Link |
| PPMMHV2XX Operate mobile crane | PPMMHV210 Operate Overhead crane | Unit title changed. Application section to confirm type of crane specified as a non-slewing mobile crane with a capacity of less than three tonnes. The unit applies to production support operators who operate small non slewing mobile crane in a pulp and paper manufacturing facility. This unit should not be used where load shifting equipment falls under the category for which a high-risk work licence is required. | View draft unit |
The draft document can be downloaded in Microsoft Word format by clicking here.
Two units associated with monitoring environmental emissions and controlling hazards have undergone minor revisions to update terminology and better align tasks with the level of responsibility.
| Revised Unit | Previous Version | Structure | Link |
| PPMENV2XX Identify and monitor environmental discharges and emissions | PPMENV210 Identify and monitor environmental discharges/emissions | Reviewed for technical improvements. Minor amendment to unit title. Performance Evidence and Foundation Skills simplified. General elective unit in both level II and III qualifications. | View draft unit |
| PPMENV4XX Monitor and control environmental hazards | PPMENV320 Monitor and control environmental hazards | Level change (III to IV) reflective of tasks listed in the unit and aligned to the relevant AQF level to better reflect the skills required for the role. Performance Evidence and Foundation Skills simplified. General elective unit in level IV Qualification. | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
| Certificate II level elective units | Certificate III level elective units | Certificate IV level elective units | Diploma Level Elective Units |
| BSBCMM211 Apply communication skills | BSBSTR301 Contribute to continuous improvement | BSBBOP405 Organise business meetings | BSBAUD511 Initiate quality audits |
| BSBSUS211 Participate in sustainable work practices | BSBLDR301 Support effective workplace relationships | BSBCMM411 Make presentations | BSBFIN501 Manage budgets and financial plans |
| BSBTWK201 Work effectively with others | BSBXTW301 Work in a team | BSBLDR414 Lead team effectiveness | BSBHRH523 Coordinate the learning and development of teams and individuals |
| CPCCLDG3001 Licence to perform rigging basic level | CPCCLDG3001 Licence to perform dogging | BSBOPS403 Apply business risk management processes | BSBHRM522 Manage employee and industrial relations |
| CPCCLRG3002 Licence to perform rigging intermediate level | CPCCLRG3001 Licence to perform rigging basic level | BSBPMG430 Undertake project work | BSBLDR523 Lead and manage effective workplace relationships |
| HLTAID011 Provide first aid | CPCCLRG3002 Licence to perform rigging intermediate level | BSBSTR401 Promote innovation in team environments | BSBLKDR522 Manage people performance |
| MEM11016 Order materials | CPCCLRG4001 Licence to perform rigging advanced level | BSBTWK401 Build and maintain business relationships | BSBOPS502 Manage business operational plans |
| MSMPER200 Work in accordance with an issued permit | FWPCOT3263 Maintain and contribute to energy efficiency | MSL904002 Perform standard calibrations | BSBOPS504 Manage business risk |
| MSMPER205 Enter confined spaces | FWPHAR3224 Operate crawler tractor | MSS014010 Optimise sustainability of a process or work area | BSBPEF501 Manage personal and professional development |
| PMAWHS211 Prepare equipment for emergency response | FWPHAR3228 Operate loader | MSS402020 Apply quick changeover procedures | BSBPMG541 Manage complex projects |
| TLIA2012 Pick and process orders | FWPHAR3230 Operate Skidder | MSS402040 Apply 5S procedures | BSBSTR601 Manage innovation and continuous improvement |
| TLIA2022 Participate in stocktakes | HLTAID011 Provide first aid | MSS402050 Monitor process capability | BSBTWLK503 Manage meetings |
| TLIA3016 Use inventory systems to organise stock control | MSL904002 Perform standard calibrations | MSS403001 Review competitive systems and practices | BUBSUS501 Develop workplace policy and procedures for sustainability |
| TLID0006 Move materials mechanically using automated equipment | MSL973013 Perform basic tests | MSS403011 Facilitate implementation of competitive systems and practices | FWPCOT5207 Implement sustainability in the workplace |
| TLID1001 Shift materials safely using manual handling methods | MSMBLIC001 Licence to operate a standard boiler | MSS403040 Facilitate and improve implementation of 5S | FWPCOT5208 Build and maintain community relationships |
| TLID2003 Handle dangerous goods/hazardous substances | MSMBLIC002 Licence to operate an advanced boiler | MSS403085 Ensure process improvements are sustained | FWPCOT6201 Manage community engagement |
| TLID2004 Load and unload goods/cargo | MSMOPS212 Use organisation computers or data systems | 403087 Mistake proof an operational process | FWPCOT6205 Prepare an enterprise carbon management report |
| TLI D2013 Move materials mechanically using automated equipment | MSMPER200 Work in accordance with an issued permit | MSS404054 Apply statistics to operational processes | MSS017012 Lead sustainable strategy deployment |
| TLILIC0003 Licence to operate a forklift truck | MSMPER205 Enter confined spaces | TAEASS401 Plan assessment activities and process | MSS027016 Contribute to improving environmental performance |
| TLILIC0005 Licence to operate a boom-type elevating work platform (boom length 11 metres or more) | MSS402020 Apply quick changeover procedures | TAEASS402 Assess competence | MSS404054 Apply statistics to operational processes |
| TLILIC0006 Licence to operate a bridge and gantry crane | MSS402040 Apply 5S procedures | TAEASS403 Participate in assessment validation | MSS405001 Develop competitive systems and practices for an organisation |
| MSS402050 Monitor process capability | TAEDEL404 Mentor in the workplace | MSS405004 Develop business plans in an organisation implementing competitive systems and practices | |
| PMAWHS211 Prepare equipment for emergency response | TLIE4006 Collect, analyse and present workplace data and information | MSS405053 Manage application of six sigma for process control and improvement | |
| TAEASS301 Contribute to assessment | MSS405082 Adapt a proactive maintenance strategy to the process operations sector | ||
| TAEDEL301 Provide work skill instruction | MSS405088 Plan, implement and monitor energy management | ||
| TLID2003 Handle dangerous goods/hazardous substances | MSSL936003 Maintain quality system and continuous improvement processes within work or functional area | ||
| TLILIC0003 Licence to operate a forklift truck | NWPTRD004 Implement and manage trade waste policies and plans | ||
| TLILIC0005 Licence to operate a boom-type elevating work platform (boom length 11 metres or more) | PSPGEN046 Undertake research and analysis | ||
| TLILIC0006 Licence to operate a bridge and gantry crane | TLIE4006 Collect, analyse and present workplace data and information |
Deleted Units
Five PPM units are proposed to be merged into functional units of competency. Anyone completing a qualification, will be required to select units from at least one functional area. Generic skills including reading, writing, numeracy and oral communication are built into units of competency through ‘Foundation Skills Tables’ as listed in these units
| Unit | Content covered in other PPM Units | Supplementary Cross-Sector Units | Link |
| PPMSUS210 Apply sustainable work practices/policies | Content will be covered in the Industry Induction Skills Set | BSBSUS211 Participate in sustainable work practices Elective – Certificate II qualification | View unit on training.gov.au |
| PPMPLN210 Plan and undertake a routine task | Content will be covered in all ‘monitor and control’ level II functional units in Element 1 Prepare for operations | View unit on training.gov.au | |
| PPMNUM210 Estimate and calculate basic data | Content will be covered in foundation skills sections of all functional units at level II which describe numeracy skills | View unit on training.gov.au | |
| PPMNUM320 Measure and calculate routine and workplace data | Content will be covered in foundation skills sections of all functional units at level III which describe numeracy skills units | View unit on training.gov.au | |
| PPMNUM430 Calculate and analyse production and financial performance | Content will be covered in foundation skills sections of all functional units at level IV which describe numeracy skills | MSS404054 Apply statistics to operational processes Elective – Certificate IV qualification | View unit on training.gov.au |
Two PPM Units are proposed to be replaced with cross-sector units from other training packages. This is in response to the Government policy imperative to reduce duplication
| Current PPM Units | Content covered in other areas | Link |
| PPMSUS510 Develop workplace policies and procedures for sustainability | Content will be covered by including BSBSUS511 Develop workplace policies and procedures for sustainability in the list of elective units in the Diploma qualification. | View unit on training.gov.au |
| PPMREL210 Contribute to effective working relationships | Content will be covered by including BSBTWK201 Work effectively with others in the list of electives in the Certificate II qualification. | View unit on training.gov.au |
Stakeholder consultation has indicated that units of competency with content related to coated paper processing are not required as independent stand-alone units. It is proposed that four current PPM units covering coated paper processing are merged with units covering dry end operations
| Current PPM Units | Proposed PPM Units | Link |
| PPMCPP210 Monitor and control coated paper processes | Monitor and control dry end operations | View unit on training.gov.au |
| PPMCPP320 Prepare and start up coated paper processes | Perform dry end operations (combine start up and shut down) | View unit on training.gov.au |
| PPMCPP330 Coordinate the shut down of coated paper processes | View unit on training.gov.au | |
| PPMCPP340 Troubleshoot and rectify coated paper processes | Troubleshoot and rectify dry end systems | View unit on training.gov.au |
Summary of Consultation to Date
A working group made up of industry representatives from the sector met in November 2020 and February 2021. The group provided input on the development of a revised qualification structure, new skills sets and updated units of competency and developed a strategy for industry to re-engage with the VET sector. Industry engagement identified a strong preference for strategies that create partnerships between enterprises, an RTO and workplace trainers and assessors that will allow PPM qualifications and units of competency to be delivered via the national VET system. Thank you to all who participated.
Register your interest in the projectSubscribe to the Skills Impact newsletter to keep informed about project updates and opportunities to provide input and feedback. Make sure to select ‘Pulp & Paper Manufacturing’ as your industry of interest. |
Validation
As Australia’s pulp and paper manufacturing industry adapts to customer preferences, developing new products and adopting the latest technology, the skills required across the industry are changing. Sustainability is a key priority, with innovations in bioenergy, biomass, and biodegradable packaging presenting exciting opportunities. The need for a skilled pulp and paper workforce in Australia has been reinforced by the COVID-19 pandemic, which has seen record demand for products such as toilet paper, tissues, medical, sanitary and packaging products. Industry is being consulted throughout this project to update qualifications and skills standards for Australia’s pulp and paper manufacturing industry, so that they reflect current technology, terminology and processes.
Thank you to everyone who provided feedback on the final draft qualifications, skill sets and units of competency that were made available for validation and comment from 7 – 27 June 2021. You can still view the documents and any comments made below.
The Certificate II, III and IV level qualifications are being merged so that there is only one qualification at each of the four Australia Qualification Framework (AQF) levels. This reflects the common skills across papermaking and pulping, at the same time addressing the full breadth of skills required for different job roles in a pulp or paper manufacturing facility. Eight skill sets are also being revised to include updated units of competency and three skill sets have been developed to address emerging technologies used in production processes including de-inking. Eighty units are being revised, with some content proposed to be merged to better reflect job tasks, resulting in 61 units. Seven units have been developed to describe updated skills for in production processes, products and future trends.
Consultation with registered training organisations (RTOs) has been undertaken to consider options for delivering the revised Certificates II, III and IV in Pulp and Paper Operations once they have been finalised. Industry feedback has established that models of training delivery which are based on RTO/industry partnerships with training delivery taking place in the workplace would best suit this sector.
Summary of feedback and key changes
The final drafts incorporated feedback that was received on the initial drafts that were made available between 18 March and 17 May 2021, under the ‘Drafts Available’ stage. Feedback received during the ‘Drafts Available’ period was positive overall, with minor changes or updates suggested by stakeholders.
- PPM4XX21 Certificate IV in Pulp and Paper Operations: Adjustment to packaging rules of certificate IV qualification so that ‘at least two electives’ from specialist areas are selected, instead of one. Operators would be required to work across a number of specialist areas in this role. For example, the papermaking area would cover specialist areas such as wet end, dry end, finishing and converting. The pulping area would include pulping operations and stock preparation.
- PPM Level II Functional Operations Units: Reference to ‘under supervision’ removed from all level II functional operation ‘monitor and control’ units. Feedback indicated that operators who monitor and control equipment are required to work independently (not directly under supervision). They are responsible for problem solving and making decisions for basic and routine issues e.g. grade changes.
- PPMSTM Steam Boiler and PPM Power Generation Units: Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions fields of the PPMSTM steam boiler and PPMEPG units to allow cross industry use
- PPMEGP3XX Perform power generation operations: Application and Assessments Conditions fields expanded to clarify power generation systems that do not require high risk work licences. Power generation systems described as those ‘that are steam generated and produce power output of less than 500kW or use gas fired turbines that produce power greater than 500kW.’ Included Performance Criteria 2.1 ‘Notify power authorities of planned shutdown according to regulatory requirements’ and 2.2 ‘Shutdown and isolate equipment according to operating procedures and regulatory requirements’ to clarify required tasks for communication and safety.
- PPMSTM3XX Perform steam boiler operations: Application and Assessments Conditions fields expanded to clarify that this unit applies to an unattended steam boiler and the unit should not be used where the boiler equipment falls under the category for which a high risk work licence is required. Users are advised to check with the relevant regulatory authority for appropriate unit and licensing requirements
- PPMIDIK3XX Perform de-inking operations: Feedback indicated that Performance Criteria (PC) 4.2 Manage plant or system shutdown not consistent with other action verbs at this level. As a result, PC 4.2 amended to ‘Shut down plant or system according to productivity, work health and safety and environmental requirements and operating procedures’. Feedback also applied and adopted for other functional operation units as applicable.
- PPMIND2XX Work effectively in the pulp and paper industry and PPMIND2XX Apply principles of pulp and papermaking to work practices: Feedback indicated that content may reflect skills and knowledge that are too ‘high level’ for the operational roles for which they targeted. As a result, task descriptions and knowledge components were reviewed and simplified to ensure appropriate outcomes of basic factual, technical and procedural knowledge.
- PPMWHS3XX Contribute to work health and safety processes: Element 4 ‘Contribute to hazard identification, work health and safety assessment and risk control activities’ removed as covered adequately in Element 1 1.3 – 1.6
- 1.3. Address specific hazards as part of work planning and work process
- 1.4. Report inadequacies in control measures according to organisational procedures
- 1.5. Report incidents and injuries according to organisational policies and procedures
- 1.6. Undertake safety housekeeping in work area
- PPMIND5XX Evaluate emerging technologies and processes: Feedback indicated a concern about practicality of undertaking assessment as would need to predict research and development projects in any given training period. To remove any barriers to assessment, performance evidence amended to read, ‘researched and documented purpose, features and applications of emerging pulp and paper manufacturing technologies or processes, relevant to organisational context’.
A description of how feedback has been considered and applied in these final drafts can be downloaded below. Please click the ‘Download Summary of Feedback, Responses and Actions’ button.
Qualifications
The Certificate II, III and IV level qualifications are being merged so that there is only one qualification at each of the four Australia Qualification Framework (AQF) levels, to consolidate the number of qualifications from seven to four. The Diploma level qualification is being retained with major revision of core units. The new qualification structure recognises core competencies of work health and safety, quality assurance and problem solving that will be supported by specialist units that describe skills for key operational areas in elective streams and a range of cross-sector units of competency.
| Qualification Code and Name | Proposed Changes | Link |
| PPM20121 Certificate II in Pulp and Paper Operations | Replaces PPM20116 Certificate II in Pulping Operations, and PPM20216 Certificate II in Papermaking Operations Applies to production support roles across a range of processing operations (pulping and papermaking). | View draft qualification |
| PPM30121 Certificate III in Pulp and Paper Operations | Replaces PPM30116 Certificate II in Pulping Operations and PPM30216 Certificate II in Papermaking Operations Applies to operational roles in pulping or papermaking Can be delivered as a general qualification or specialise in pulp or papermaking operations. | View draft qualification |
| PPM40121 Certificate IV in Pulp and Paper Operations | Replaces PPM30116 Certificate II in Pulping Operations and PPM30216 Certificate II in Papermaking Operations Applies to high level technical production roles across a broad range of pulping or papermaking operations Reflects the duties of a senior operator or technician or production specialist providing complex technical advice and support to a team Adjustment to packaging rules so that ‘at least two electives’ must be selected from specialist areas, instead of ‘at least one’ | View draft qualification |
| PPM50121 Diploma of Pulp and Paper Operations Management | Replaces PPM50121 Diploma of Pulp and Paper Process Management Updated to include two new core units and revised group of electives. Applies to management or oversight of pulping/papermaking operations, or related complex functional specialisations | View draft qualification |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Skill Sets
Three skill sets have been created which include newly developed units of competency.
| Skill Set Code and Name | Application | Link |
| Pulp and Paper Manufacturing Industry Induction Skill Set | The skill set describes the skills and knowledge required to work in the pulp and paper manufacturing industry to comply with industry standards and organisational quality, health and safety and environmental requirements | View draft skill set |
| Pulp and Paper Manufacturing Management and Leadership Skill Set | The skill set describes the skills and knowledge required to provide leadership in the pulp and paper manufacturing industry through research of current and emerging industry technologies, processes and legislative requirements to plan for future activities. | View draft skill set |
| De-inking Operations Skill Set | The skill set describes skills and knowledge required to safely start up, maintain and control, and shut down the de-inking operations of a pulp and paper manufacturing facility. | View draft skill set |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Eight current skill sets have been revised to include updated units of competency.
| Skill Set Code and Name | Application | Link |
| PPMSSXXXX2 Chemical Recovery Skill Set | Comprised of units: PPMREC2XX Monitor and control chemical recovery operations PPMREC3XX Perform chemical recovery operations PPMWHS3XX Contribute to work health and safety processes | View draft skill set |
| PPMSSXXXX3 Converting Paper Products Skill Set | Comprised of units: PPMFCO2XX Monitor and control paper finishing and converting operations PPMFCO3XX Perform paper finishing and converting operations PPMWHS3XX Contribute to work health and safety processes | View draft skill set |
| PPMSSXXX11 Paper Finishing and Converting Skill Set | Comprised of units: PPMFCO3XX Perform paper finishing and converting operations PPMFCO4XX Troubleshoot and rectify paper finishing and converting systems PPMWHS4XX Maintain work health and safety processes | View draft skill set |
| PPMSSXXXX4 Papermaking Dry End Operations Skill Set | Comprised of units: PPMDEO2XX Monitor and control dry end operations PPMDEO3XX Perform dry end operations PPMWHS3XX Contribute to work health and safety processes | View draft skill set |
| PPMSSXXXX5 Papermaking Wet End Operations Skill Set | Comprised of units: PPMWEO2XX Monitor and control wet end operations PPMWEO3XX Perform wet end operations PPMWHS3XX Contribute to work health and safety processes | View draft skill set |
| PPMSSXXXX6 Pulping Stock Preparation Skill Set | Comprised of units: PPMSPR2XX Monitor and control stock preparation systems PPMSPR3XX Perform stock preparation operations PPMWHS3XX Contribute to work health and safety processes | View draft skill set |
| PPMSSXXXX7 Warehousing Paper Products Skill Set | Comprised of units: PPMWAR2XX Prepare and dispatch product PPMWAR2XX Store product PPMWHS 2XX Participate in work health and safety processes | View draft skill set |
| PPMSSXXXX8 Recovered Fibre Operations Skill Set | Comprised of units: PPMRPO2XX Monitor and control recovered fibre operations PPMRPO3XX Perform recovered fibre operations PPMWHS3XX Contribute to work health and safety processes | View draft skill set |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Two skill sets are proposed for deletion and content will be merged with revised skills sets.
| Skill Set Code and Name | Rationale | View skill set on training.gov.au |
| PPMSS00002 Coated Paper Products Skill Set | Coated Paper Processes now covered in Dry End Operations | View unit on training.gov.au |
| PPMSS00008 Safety in Pulp and Paper Operations Skill Set | This skill set is currently made up of three Work Health and Safety (WHS) units of competency. WHS units will be listed in all revised skill sets along with units related to operation of equipment across the functional areas of a pulp and paper plant. | View unit on training.gov.au |
Units of Competency
Unit Code and Name | Application | Link |
Two new units – Working in the Pulp and Paper Industry These units cover skills for working in the industry and knowledge of the structure, products and key future trends, including areas such as bio-processing, energy/water efficiency and emissions, recycling, recovered paper, corrugated board manufacturing and de-inking operations. | ||
| PPMIND2XX Work effectively in the pulp and paper industry | This unit describes the skills and knowledge to understand the industry structure and marketplace, product types and key trends in pulp and paper manufacturing Task descriptions and knowledge components reviewed and simplified to ensure appropriate outcomes of basic factual, technical, and procedural knowledge | View draft unit |
| PPMIND2XX Apply principles of pulp and papermaking to work practices | This unit describes the skills and knowledge to understand the stages of the pulp and paper manufacturing process including fibre sources, processes for preparing pulp, paper types and properties, and processes used for papermaking Task descriptions and knowledge components reviewed and simplified to ensure appropriate outcomes of basic factual, technical, and procedural knowledge | View draft unit |
Two new Units – Evaluating Emerging Technologies in the Pulp and Paper Industry and Compliance with Quality and Production Processes These units incorporate management or oversight of pulping or papermaking operations, or related complex functional specialisations. The units cover skills in evaluating emerging technologies and production processes including their scope, feasibility, and application in the industry. | ||
| PPMIND5XX Research and evaluate emerging technologies and processes | This unit describes the skills and knowledge required to monitor and evaluate the production processes and work practices of a pulp or paper manufacturing facility for compliance with regulatory and quality requirements, and managing non-compliance Performance evidence field amended to read, ‘researched and documented purpose, features and applications of emerging pulp and paper manufacturing technologies or processes, relevant to organisational context’ | View draft unit |
| PPMQAS5XX Evaluate production processes for regulatory and quality compliance | This unit describes the skills and knowledge required to research and evaluate emerging technologies and processes in the pulp and paper manufacturing industry and develop strategies to prepare for their potential impact on the organisation | View draft unit |
Three new units- De-inking operations Advances in technologies associated with de-inking operations has provided the opportunity to use recovered paper and boards for products such as newsprint, tissue, market pulp and a range of recycled paper products. To incorporate de-inking processes in elective streams of the revised qualifications, three new units at level II, III and IV have been developed. | ||
| PPMDIK2XX Monitor and control de-inking operations | The unit describes the skills and knowledge required to monitor and maintain de-inking operations, ensure product quality and record and report production data | View draft unit |
| PPMDIK3XX Perform de-inking operations | The unit describes the skills and knowledge required to prepare for, start up, stablise, operate and shut down systems for de-inking operation PC 4.2 amended to ‘Shut down plant or system according to productivity, work health and safety and environmental requirements and operating procedures’ | View draft unit |
| PPMDIK4XX Troubleshoot and rectify de-inking systems | The unit describes the skills and knowledge required to identify, diagnose, rectify and report on process, equipment and quality faults in the de-inking operations of a pulp manufacturing facility | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
| Unit Code and Name | Proposed Changes | Link |
| PPMWHS2XX Participate in work health and safety processes | All five WHS units are retained and have been aligned to the relevant Certificate level to better reflect the skills required in each role. Minor changes have been made including:
| View draft unit |
| PPMWHS3XX Contribute to work health and safety processes | View draft unit | |
| PPMWHS4XX Maintain work health and safety processes | View draft unit | |
| PPMWHS4XX Identify, assess and control work health and safety risk in own work | View draft unit | |
| PPMWHS5XX Manage work health and safety processes | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
| Unit Code and Name | Proposed Changes | Link |
| PPMQAS2XX Apply basic quality practices | The three quality assurance units are retained and have been aligned to the relevant Australian Qualifications Framework (AQF) certificate level to better reflect the skills required in each role. Changes have been made including:
| View draft unit |
| PPMQAS3XX Monitor in-process quality assurance | View draft unit | |
| PPMQAS4XX Oversee quality assurance process | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
| Unit Code and Name | Proposed Changes | Link |
| PPMPRS3XX Identify and rectify problems in the workplace | Three PPM units relating to problem solving and planning will be maintained as stand-alone core units. The Australian Qualifications Framework (AQF) level of PPMPRS3XX Identify and rectify problems in the workplace has been changed, from level II to III and PPMPRS4XX Solve production problems changed from level III to IV, to better align the skill level with the work described in the unit. Changes have also been made to clearly define tasks and underpinning knowledge and requirements for assessment. | View draft unit |
| PPMPRS4XX Solve production problems | View draft unit | |
| PPMPLN4XX Implement production plans | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Tasks associated with the start up and shut down of equipment in eight functional operational areas (such as wet end operations, dry end operations etc.) have been consolidated in units to reflect industry feedback that these tasks are all within the scope of the same role.
Skills for the operation of coated paper processing can be merged with units associated with dry end operations that cover on-line coating systems.
The knowledge evidence of functional operations PPM units has been revised to incorporate principles of bio processing and information about bio-technological applications and processes.
Pulping Operations (PUL)
| Unit Code and Name | Proposed Changes | Link |
| PPMPUL2XX Store and distribute pulped product | Replaces PPMPUL250 Store and distribute pulped product Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity Foundation Skills simplified | View draft unit |
| PPMPUL2XX Monitor and control pulping operations | Replaces PPMPUL210 Monitor and control pulping operations New Element 1 added Prepare to monitor pulping operations Minor changes to Performance Criteria, Knowledge Evidence and Performance Evidence for clarity Foundation Skills simplified | View draft unit |
| PPMPUL3XX Perform pulping operations | Merges PPMPUL320 Prepare and start up pulping system operations and PPMPUL330 Coordinate and implement pulping plant shutdowns Changes to unit title, Elements, Performance Criteria, Performance and Knowledge Evidence and Foundation Skills to incorporate merged content | View draft unit |
| PPMPUL4XX Troubleshoot and rectify pulping processes | Replaces PPMPUL440 Troubleshoot and rectify pulping processes Minor change to Elements 1 and 4 for clarity Minor changes to Performance Criteria, Knowledge Evidence and Performance Evidence for clarity Foundation Skills simplified | View draft unit |
Dry End Operations (DEO)
| Unit Code and Name | Proposed Changes | Link |
| PPMDEO2XX Monitor and control dry end operations | Merges PPMDEO210 Monitor and control dry end operations and PPMCPP210 Monitor and control coated paper processes New Element 1 added Prepare to monitor dry end operations. Application amended to confirm coverage of on-line coating systems Minor changes to Performance Criteria and Knowledge Evidence for clarity Foundation Skills simplified | View draft unit |
| PPMDEO3XX Perform dry end operations | Merges:
Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content Application amended to confirm coverage of on-line coating systems | View draft unit |
| PPMDEO4XX Troubleshoot and rectify dry end systems | Merges PPMDEO440 Troubleshoot and rectify dry end systems and PPMCPP440 Trouble shoot and rectify coated paper processes Application amended to confirm coverage of on-line coating systems Minor changes to Elements 1 and 4 for clarity Minor changes to Performance Criteria and Knowledge Evidence for clarity. Performance Evidence and Foundation Skills simplified | View draft unit |
Stock Preparation Operations
| Unit Code and Name | Proposed Changes | Link |
| PPMSPR2XX Monitor and control stock preparation systems | Replaces PPMSPR210 Monitor and control stock preparation systems New Element 1 added Prepare to monitor stock preparation operations Minor changes to Performance Criteria and Knowledge Evidence for clarity Performance Evidence and Foundation Skills simplified | View draft unit |
| PPMSPR3XX Perform stock preparation operations | Merges PPMSPR320 Prepare and start up stock preparation system for production and PPMDSPR30 Coordinate and implement stock preparation system shutdown Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMSPR4XX Troubleshoot and rectify stock preparation systems | Replaces PPMSPR440 Troubleshoot and rectify stock preparation systems Minor changes to Elements 1 and 4 for clarity Minor changes to Performance Criteria and Knowledge Evidence for clarity Performance Evidence and Foundation Skills simplified | View draft unit |
Steam Generation (STM)
| Unit Code and Name | Proposed Changes | Link |
| PPMSTM2XX Monitor and control boiler operations | Replaces PPMSTM210 Monitor and control boiler operations Minor title change Element 1 Previously Confirm Operational status now changed to Prepare to monitor boiler operations Confirmation this unit applies to unattended steam boiler operations Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions to allow cross industry use Minor changes to Performance Criteria, Performance and Knowledge Evidence Foundation Skills simplified | View draft unit |
| PPMSTM3XX Perform steam boiler operations | Merges PPMSTM320 Manage steam boiler start up and PPMSTM330 Shutdown and bank steam boiler Confirmation this unit applies to unattended steam boiler operations Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions to allow cross industry use Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content | View draft unit |
| PPMSTM4XX Troubleshoot and rectify boiler plant systems | Replaces PPMSTM440 Troubleshoot and rectify boiler plant systems Confirmation this unit applies to unattended steam boiler operations Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions to allow cross industry use Minor change to Elements 1 and 3 for clarity Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity Foundation Skills simplified | View draft unit |
Wet End Operations (WEO)
| Unit Code and Name | Proposed Changes | Link |
| PPMWEO2XX Monitor and control wet end operations | Replaces PPMWEO210 Monitor and control wet end operations New Element 1 added Prepare to monitor wet end operations Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity. Foundation Skills simplified | View draft unit |
| PPMWEO3XX Perform wet end operations | Merges PPMWEO320 Prepare and start up wet end operations and PPMWEO330 Coordinate and implement wet end shutdown Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content | View draft unit |
| PPMWEO4XX Troubleshoot and rectify wet end systems | Replaces PPMWEO440 Troubleshoot and rectify wet end systems Minor changes to Elements 1 and 4 for clarity. Minor changes to Performance Criteria Performance and Knowledge Evidence for clarity Foundation Skills simplified | View draft unit |
Paper finishing and converting operations (FCO)
| Unit Code and Name | Proposed Changes | Link |
| PPMFCO2XX Monitor and control paper finishing and converting operations | Replaces PPMFCO210 Monitor, control and shutdown finishing and converting operations Amended unit title Application amended to confirm coverage of corrugating Changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate content relating to shut down removed and transferred to PPMFCO3XX | View draft unit |
| PPMFCO3XX Perform paper finishing and converting operations | Replaces PPMFCO320 Prepare and start up finishing and converting operations Amended unit title Application amended to confirm coverage of corrugating Changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate content relating to shut down | View draft unit |
| PPMFCO4XX Troubleshoot and rectify paper finishing and converting systems | Replaces PPMFCO340 Troubleshoot and rectify finishing and converting systems Level change (III to IV) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role Minor amendment to unit title Application amended to confirm coverage of corrugating Minor change to Elements 1 and 4 for clarity Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
Chemical Recovery (REC)
| Unit Code and Name | Proposed Changes | Link |
| PPMREC2XX Monitor and control chemical recovery operations | Replaces PPMREC210 Monitor and control chemical recovery operations New Element 1 added Prepare to monitor chemical recovery operations Minor changes to Performance Criteria and Knowledge Evidence for clarity Foundation Skills simplified | View draft unit |
| PPMREC3XX Perform chemical recovery operations | Merges PPMREC320 Prepare and start up chemical recovery operations and PPMREC330 Coordinate and implement chemical recovery shutdowns Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content. | View draft unit |
| PPMREC4XX Troubleshoot and rectify chemical recovery operations | Replaces PPMREC440 Troubleshoot and rectify chemical recovery operations Minor changes to Elements 1 and 4 for clarity Minor changes to Performance Criteria, Performance and Knowledge Evidence for clarity Foundation Skills simplified | View draft unit |
Electrical Power Generation (EPG)
| Unit Code and Name | Proposed Changes | Link |
| PPMEPG2XX Monitor and control power generation system | Replaces PPMEPG210 Monitor and control power generation system Element 1 Previously Confirm Operational status now changed to Prepare to monitor power generation operations Licensing information added to Application Section (see following unit for details) Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions to allow cross industry use Minor changes to Performance Criteria, Performance and Knowledge Evidence. Foundation Skills simplified | View draft unit |
| PPMEPG3XX Perform power generation system operations | Merges PPMEPG320 Manage a power generation system startup and PPMEPG330 Coordinate power generation system shutdown Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions to allow cross industry use Application and Assessments Conditions fields expanded to clarify power generation systems that do not require high risk work licences. Power generation systems described as those ‘that are steam generated and produce power output of less than 500kW or use gas fired turbines that produce power greater than 500kW’ Included Performance Criteria 2.1 ‘Notify power authorities of planned shutdown according to regulatory requirements’ and 2.2 ‘Shutdown and isolate equipment according to operating procedures and regulatory requirements’ to clarify required tasks for communication and safety Changes to unit title, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content | View draft unit |
| PPMEPG4XX Troubleshoot and rectify power generation system | Replaces PPMEPG440 Troubleshoot and rectify power generation system Reference to ‘pulp and paper manufacturing facility’ removed in the application and assessment conditions to allow cross industry use Clarifies that licensing requirements apply to this unit where the turbine equipment falls under the category for which high risk work licence is required Minor adjustments to Element 1 and 3 for clarity Minor changes to Performance Criteria, Performance and Knowledge Evidence Foundation Skills simplified | View draft unit |
Recovered Fibre Operations (RFO)
| Unit Code and Name | Proposed Changes | Link |
| PPMRPO2XX Monitor and control recovered fibre operations | Replaces PPMWPO210 Monitor and control waste paper operations Element 1 added Prepare to monitor recovered fibre operations Changes to unit title, sector code, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate recovered fibre | View draft unit |
| PPMRPO3XX Perform recovered fibre operations | Merges PPMWPO320 Prepare and start up waste paper operations and PPMWPO330 Coordinate and implement waste paper shutdown Changes to unit title, sector code, Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate merged content and recovered fibre | View draft unit |
| PPMRPO4XX Troubleshoot and rectify recovered fibre operations | Replaces PPMWPO440 Troubleshoot and rectify waste paper operations Changes to unit title, unit sector code Elements 1 and 4 changed for clarity Changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate recovered fibre | View draft unit |
Water Treatment and Services (WAS)
| Unit Code and Name | Proposed Changes | Link |
| PPMWAS3XX Operate water systems | Replaces PPMWAS210 Operate water systems Level change (II to III) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role Change to Element 1 Prepare to operate water systems instead of Conduct local inspections and pre-operational safety checks Minor adjustments to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
| PPMWAS4XX Troubleshoot and rectify water systems | Replaces PPMWAS340 Troubleshoot and rectify water systems Level change (III to IV) reflective of task and aligned to the relevant AQF level to better reflect the skills required for the role Minor adjustments to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
Primary Resource Operations (RES)
| Unit Code and Name | Proposed Changes | Link |
| PPMRES2XX Distribute woodchips | Replaces PPMRES250 Distribute woodchips Minor adjustments to Element, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
| PPMRES2XX Receive materials | Replaces PPMRES260 Receive materials Minor adjustments to Element, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
| PPMRES2XX Unload materials | Replaces PPMRES270 Unload materials Change to Element 3 for clarity Previous Element 3 Record or tally unloading operations data now incorporated to new Element 3 Store materials Minor adjustments to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence | View draft unit |
| PPMRES3XX Operate the woodchip production system | Replaces PPMRES210 Prepare and operate the woodchip production system Changed Australian Qualification Framework (AQF) from II to III to reflect job task and skills required for the role Change to unit title One Element added for responding to unplanned shutdowns Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence | View draft unit |
| PPMRES4XX Troubleshoot and rectify primary resource operations | Replaces PPMRES340 Troubleshoot and rectify primary resource operations Changed Australian Qualification Framework (AQF) from II to III to reflect job task and skills required for the role Minor changes to Elements for clarity, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Three level II units for tasks associated with the storage, receival and dispatch of waste paper have been revised to include content about recovered fibre handling and sorting practices
| Unit Code and Name | Proposed Changes | Link |
| PPMHRP2XX Pack and dispatch recovered Fibre | Replaces PPMHWP250 Store and dispatch waste paper Amended unit title and unit sector code Changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate practices for recovered fibre | View draft unit |
| PPMHRP2XX Receive recovered fibre | Replaces PPMHWP260 Receive waste paper Element added to Check, grade and record recovered fibre load data Changes to unit title, unit sector code, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate practices for recovered fibre | View draft unit |
| PPMHRP2XX Unload recovered fibre | Replaces PPMHWP270 Unload waste paper Changes to unit title and unit sector code Changes to Elements to remove ‘grading’ (now covered in PPMHRP2XX Receive recovered fibre). Changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence to incorporate practices for recovered fibre | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Three units covering the warehouse storage, packaging and dispatch of products produced as a result of production processes have undergone minor revisions for technical improvements and consistency of terminology.
| Unit Code and Name | Proposed Changes | Link |
| PPMWAR2XX Package warehouse product | Replaces PPMWAR280 Warehouse product packaging Amended unit title Revised for technical improvements Minor changes to Elements, Performance Criteria, Performance and Knowledge evidence Foundation Skills simplified | View draft unit |
| PPMWAR2XX Prepare and dispatch product | Replaces PPMWAR255 Prepare and dispatch product Revised for technical improvements Minor changes to Elements, Performance Criteria, Performance and Knowledge evidence Foundation Skills simplified | View draft unit |
| PPMWAR2XX Store product | Replaces PPMWAR250 Store product Revised for technical improvements Minor changes to Elements, Performance Criteria, Performance and Knowledge evidence Foundation Skills simplified | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Two units identifying tasks related to supporting production activities to meet safety, quality and productivity requirements have undergone minor revisions for technical improvements and consistency of terminology
| Unit Code and Name | Proposed Changes | Link |
| PMPRV2XX Operate ancillary equipment | Replaces PPMPRV210 Operate ancillary equipment Revised for technical improvements Minor changes to Elements, Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
| PPMPRV3XX Co-ordinate and direct clothing changes | Replaces PPMPRV320 Co-ordinate and direct clothing changes Revised for technical improvements Minor changes to Performance Criteria, Foundation Skills, Performance and Knowledge Evidence for clarity | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
Two units identifying tasks related to undertaking preventative maintenance in a pulp or paper manufacturing facility have undergone minor revisions for technical improvements and consistency of terminology
| Unit Code and Name | Proposed Changes | Link |
| PPMPRM2XX Perform lubrication
| Replaces PPMPRM220 Perform lubrication Revised for technical improvements Minor changes to Performance Criteria, Performance and Knowledge Evidence Foundation Skills simplified | View draft unit |
| PPMPRM2XX Undertake operator level preventative maintenance | Replaces PPMPRM210 Undertake operator level preventative maintenance Revised for technical improvements Minor changes to Performance Criteria, Performance and Knowledge Evidence Foundation Skills simplified | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
This unit identifying tasks related to operating process control equipment has undergone minor revisions for technical improvements and consistency of terminology.
| Unit Code and Name | Proposed Changes | Link |
| PPMCSK3XX Operate process control equipment | Replaces PPMCSK310 Operate process control equipment Revised for technical improvements Minor amendment to unit title Minor changes to Performance Criteria and Foundation Skills for clarity | View draft unit |
The draft document can be downloaded in Microsoft Word format by clicking here.
| Unit Code and Name | Proposed Changes | Link |
| PPMCPR3XX Operate chemical systems | Replaces PPMCPR210 Prepare chemical products Changed Australian Qualification Framework (AQF) from II to III to reflect job task and skills required for the role Title change to better reflect tasks as described Unit content goes beyond preparing chemical products Elements 3 and 4 describe starting and shut down of chemical system, which reflects Cert III level skills | View draft unit |
The draft document can be downloaded in Microsoft Word format by clicking here.
Many job roles require high-risk work licences or other specific equipment skills. The units of competency related to those skills will be included as electives in the updated PPM Qualifications so that those units can be credited towards a qualification. There is one PPM unit related to mobile crane operation which has been revised to specify the type of crane used in operations as outlined in this unit.
| Unit Code and Name | Proposed Changes | Link |
| PPMMHV2XX Operate mobile crane | Replaces PPMMHV210 Operate Overhead crane Unit title changed Application section to confirm type of crane specified as a non-slewing mobile crane with a capacity of less than three tonnes The unit applies to production support operators who operate small non slewing mobile crane in a pulp and paper manufacturing facility. This unit should not be used where load shifting equipment falls under the category for which a high-risk work licence is required. | View draft unit |
The draft document can be downloaded in Microsoft Word format by clicking here.
| Unit Code and Name | Proposed Changes | Link |
| PPMENV2XX Identify and monitor environmental discharges and emissions | Replaces PPMENV210 Identify and monitor environmental discharges/emissions Minor amendment to unit title Performance Evidence and Foundation Skills simplified | View draft unit |
| PPMENV4XX Monitor and control environmental hazards | Replaces PPMENV320 Monitor and control environmental hazards Changed Australian Qualification Framework (AQF) from III to IV to reflect job task and skills required for the role Performance Evidence and Foundation Skills simplified | View draft unit |
The draft documents can be downloaded in Microsoft Word format by clicking here.
| Unit Code and Name | Proposed Changes | Link |
| PPMSUS510 Develop workplace policies and procedures for sustainability | Content will be covered by including BSBSUS511 Develop workplace policies and procedures for sustainability in the list of elective units in the newly revised PPM Diploma qualification. | View unit on training.gov.au |
| PPMREL210 Contribute to effective working relationships | Content will be covered by including BSBTWK201 Work effectively with others in the list of electives in the newly revised PPM Certificate II qualification | View unit on training.gov.au |
| PPMCPP210 Monitor and control coated paper processes | Merged with revised PPM unit covering dry end operations PPMDEO2XX Monitor and control dry end operations | View unit on training.gov.au |
| PPMCPP320 Prepare and start up coated paper processes | Merged with revised PPM unit covering dry end operations PPMDEO3XX Perform dry end operations | View unit on training.gov.au |
| PPMCPP330 Coordinate the shut down of coated paper processes | View unit on training.gov.au | |
| PPMCPP340 Troubleshoot and rectify coated paper processes
| Merged with PPM unit covering dry end operations PPMDEO4XX Troubleshoot and rectify dry end systems | View unit on training.gov.au |
| PPMPUL320 Prepare and start up pulping system operations | Merged with revised PPM unit covering pulping operations PPMPUL3XX Perform Pulping operations | View unit on training.gov.au |
| PPMPUL330 Coordinate and implement pulping plant shutdowns | View unit on training.gov.au | |
| PPMDEO320 Prepare and start up dry end operations | Merged with revised PPM unit covering dry end operations PPMDEO3XX Perform dry end operations | View unit on training.gov.au |
| PPMDEO330 Coordinate and implement dry end shutdown | View unit on training.gov.au | |
| PPMSPR320 Prepare and start up stock preparation system for production | Merged with revised PPM unit covering stock preparation operations PPMSPR3XX Perform stock preparation operations | View unit on training.gov.au |
| PPMDSPR30 Coordinate and implement stock preparation system shutdown | View unit on training.gov.au | |
| PPMSTM320 Manage steam boiler start up | Merged with revised PPM unit covering steam boiler operations PPMSTM3XX Perform steam boiler operations | View unit on training.gov.au |
| PPMSTM330 Shutdown and bank steam boiler | View unit on training.gov.au | |
| PPMWEO320 Prepare and start up wet end operations | Merged with revised PPM unit covering wet end operations PPMWEO3XX Perform wet end operations | View unit on training.gov.au |
| PPMWEO330 Coordinate and implement wet end shutdown | View unit on training.gov.au | |
| PPMREC320 Prepare and start up chemical recovery operations | Merged with revised PPM unit covering chemical recovery operations PPMREC3XX Perform chemical recovery operations | View unit on training.gov.au |
| PPMREC330 Coordinate and implement chemical recovery shutdowns | View unit on training.gov.au | |
| PPMEPG320 Manage a power generation system startup | Merged with revised PPM unit covering power generation systems PPMEPG3XX Perform power generation system operations | View unit on training.gov.au |
| PPMEPG330 Coordinate power generation system shutdown | View unit on training.gov.au | |
| PPMWPO320 Prepare and start up waste paper operations | Merged with revised PPM unit covering recovered fibre operations PPMRPO3XX Perform recovered fibre operations | View unit on training.gov.au |
| PPMWPO330 Coordinate and implement waste paper shutdown | View unit on training.gov.au |
Register your interest in the projectSubscribe to the Skills Impact newsletter to keep informed about project updates and opportunities to provide input and feedback. Make sure to select ‘Pulp & Paper Manufacturing’ as your industry of interest. |
Finalisation
The pulp and paper industry produces many essential goods used across a variety of settings, from households, offices, and public buildings to hospitals, medical practices and food outlets. The COVID-19 pandemic has reinforced the need for a skilled workforce in this industry, as demand soared for toilet paper, tissues, medical, sanitary and packaging products. As industry adopts new technologies and comes up with new products in response to consumer preferences, the skills required for this work are changing. A commitment to improving the sustainability of the industry has seen innovations in areas such as bioenergy, biomass and biodegradable packaging, requiring updated skills.
Consultation with industry took place throughout this project to revise and update all qualifications, skill sets and units of competency within the PPM Pulp & Paper Manufacturing Industry Training Package, so they reflect current technology, terminology and processes. Targeted consultation with registered training organisations (RTOs) also took place, to improve the viability of training delivery.
The updated qualifications, skill sets and units of competency were published on the national training register (training.gov.au) within the PPM Pulp & Paper Manufacturing Industry Training Package on 11 February 2022.
The qualifications were redesigned and merged from seven to four, so that there is one qualification at each Australian Qualification Framework (AQF) level, reflecting current job roles and supporting learners to develop a broad understanding of plant operations. Problem solving skills, work health and safety, and quality assurance skills were included as core skills across all qualifications. Common skills standards across production were identified and 23 units merged into 11. Skills for operating emerging technologies were incorporated into existing units. Some new units and skill sets were developed to address skills for entering the industry, working in management or overseeing roles, and for working with technologies involved in de-inking operations. Units and skill sets were deleted where the skills standards could be better met by a new or existing unit or skill set.
Summary of feedback and key changes
A working group made up of industry representatives was formed to provide input on the development of a revised qualification structure, new skills sets and updated units of competency. The draft documents were then made available on this website for broad industry feedback in two stages, the ‘Drafts Available’ stage from 18 March – 7 May 2021 and the ‘Validation’ stage from 7 – 27 June 2021. During this time, feedback was collected via the online feedback hub, online consultation sessions, and via phone call and email. Experienced operators and training staff provided invaluable advice about job roles, including skills and knowledge requirements for workplace tasks.
To facilitate participation by RTOs, those that are currently delivering accredited training in the broader Forest and Wood Products (FWP) sector were provided with project updates. RTOs that undertake training delivery in the workplace more broadly were approached to consider how their delivery practices could be adapted to suit training delivery in the pulp and paper sector.
The following key changes have been made:
- Six qualifications at Australia Qualification Framework (AQF) levels II, III and IV have been merged into three qualifications, so that there is one at each level, reflecting the common skills across papermaking and pulping, at the same time addressing the full breadth of skills required for different job roles in a pulp or paper manufacturing facility.
- The Diploma of Pulp and Paper Process Management has been reviewed and renamed the Diploma of Pulp and Paper Operations Management, with revisions made to the core units and updated elective selections.
- Seven new units have been developed to cover entry level skills for working in the industry; skills in management or oversight of operations, including the research and evaluation of emerging technologies; and skills for working with advanced de-inking operations.
- Fifty units have been reviewed to better reflect current work tasks, technology and processes.
- Twenty-three units have been merged to become 11 units that better reflect current job tasks.
- Seven units are proposed for deletion, as the skills are now covered in other units.
- Three skills sets have been developed to address emerging technologies used in production processes, including de-inking and support skills for entry into the workforce and high-level roles.
- Eight skill sets have been revised to include updated units of competency.
- Two skill sets are proposed for deletion, as these skills could be better addressed in the proposed new skill sets.
A description of how feedback has been considered and applied after the ‘Drafts Available’ stage and the ‘Validation’ stage can be downloaded below.
The final draft qualifications, skill sets, and units of competency were approved for endorsement by the Australian Industry and Skills Committee (read the communique) and State and Territory Ministers after undergoing an edit and equity and independent quality assurance process and consideration by the State/Territory Training Authorities (STAs/TTAs). A Case for Endorsement was submitted alongside the draft qualifications, skill sets and units, including a rationale of why these changes are needed and evidence of industry support.
Please find below links to the final documents that are published on the national training register.
Download the Case for Endorsement
Companion Volume Implementation Guide
A Companion Volume Implementation Guide was also produced to assist industry and registered training providers (RTOs) deliver the units. It contains key information to help trainers adapt to any new changes, as well as additional information about the impacts of regulation and licensing implications and workplace health and safety on their training.
Download draft Companion Volume Implementation Guide
Register your interest in the projectSubscribe to the Skills Impact newsletter to keep informed about project updates and opportunities to provide input and feedback. Make sure to select ‘Pulp & Paper Manufacturing’ as your industry of interest. |